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Evolution™ Cold Plates



Niagara Thermal Products’ global leadership in the development of custom heat exchangers has inspired a new product line of cold plates for the direct contact cooling of electronics in a multitude of applications. Utilizing our wide array of heat transfer fin and existing manufacturing technologies, Niagara Thermal is able to meet or exceed the heat transfer performance of any aluminum brazed cold plate being produced today.

Custom engineered Evolution™ cold plates offer the performance required in all of the vacuum brazed folded fin cold plate applications of today. Working with Niagara Thermal Products offers significant benefits:
  • An engineering team with expertise in the design and manufacture of folded fin
  • Heat exchanger and cold plate modeling capability
  • Vertically integrated manufacturing operation
  • Aluminum, stainless steel, copper, cupro nickel and inconel brazing capability
  • Liquid loop system expertise
  • Two phase cooling system expertise
  • The ability to provide other heat exchangers in the system.
  • A track record of quality in the Aerospace and Defense markets (AS 9100, ISO 9001)
A systems level understanding of the entire liquid or two phase loop gives us the advantage over other cold plate manufacturers. We can support the development of thermal resistance targets, thermal interface material, fluid pumping and airflow systems as well as other key technical aspects of liquid cooling loops.

The broad range of manufacturing methods provides an unusually large spectrum of possible strategies for enhancing heat transfer and optimizing fluid flow through the cold plate.

Contact Niagara Thermal to find out how our custom engineered EVOLUTION™ can become your cold plate standard!





Capabilities  · Applications & Markets

Capabilities

Manufacturing

Our history of manufacturing custom heat exchangers, has given us a solid basis to provide the advanced technology cold plates needed by the Defense, Aerospace and Power Electronics market applications of today.

The process steps include:
  • Certified Raw Material Supply
  • Pre braze processing including cleaning and machining
  • Brazing per AWS C3.7
  • Heat treating as required
  • Post braze machining
  • Acceptance testing (In house pressure and helium mass spec)
  • Dimensional inspection
  • Typical Mil specification chemical coatings
  • Assembly operations (Helicoils, PEM, tubing, thermal interface material)

Design

Brazed construction
Heat transfer fin with 4 to 40 fins per inch

Lanced and Offset, Wavy or Ruffled, Round Crest, Flat Crest

Materials of Construction

Aluminum
Copper

Stainless Steel

Fluids Commonly Worked With

Coolants
Petroleum Products

Refrigerants

Heat Transfer Capacity (Typical)

Designed to meet customer requirement

Typical Unit Size Range

Heights from 0.25 in. (6.4mm) to 3 in. (7.6cm)
Lengths from 1 in. (25mm) to 60 in. (152cm)

Widths from 1 in. (25mm) to 48 in. (122cm)

Part Quantities

Our efficient processes allow us to provide cost effective solutions for single prototypes or production quantities from one to thousands

Lead Times

Design and manufacturing of simple designs using stock materials can be completed in as little as 4 weeks, with more complex designs typically completed in industry leading timeframes

Acceptable "Drawing and Documentation" formats

We can work with all common industry formats

Testing Available

Burst
Environmental

Leak (Air Bubble or Helium)

Pressure Cycle

Pressure Drop

Proof Pressure

Shock

Thermal Performance

Vibration

QC Process & Certifications

QC Certifications:
AS 9100
ISO 9001
FAA Authorized Manufacturing Facility
Customer Certifications:
General Dynamics Land Systems
L3 Propulsion Systems
DCMA
Honeywell
Boeing
Hamilton Sundstrand


Applications & Markets

Markets Served

Aerospace
Defense

Electronics and Telecommunications

Fuel Cell and Power Generation

Industrial

Applications

Alternative Power Generation Systems
Electronics Cooling (Defense, Aerospace, Commercial and Industrial)

Fuel Cell Cooling

Laser Systems

Medical Systems

Representative Customers Served

Including, but NOT limited to:
Ametek

BAE Systems

Boeing

Cobham

EADS

Embraer

General Dynamics

Hawker Beechcraft

Lockheed Martin

Meggitt

Microtecnica

Northrop Grumman

Raytheon

Thales Group


 MORE IMAGES 

·  Drilled Cold Plate

·  Custom Cold Plate

·  Long Cold Plate

·  Stack of Cold Plates


 DOWNLOADS 

Printable Design Specification Data Sheet - Cold Plate

Design Specification Email Form - Cold Plate

ISO 9001 & AS9100-B Certification
(PDF, 378KB)