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Custom Complex Heat Sinks



Our extensive heat transfer fin capabilities coupled with CNC, electrical discharge machining (EDM) and high and low temperature provide us exceptional flexibility in design and manufacture required to produce complex heat sinks for the most demanding applications.

The following is typical in our heat sink manufacturing operation:
  • Certified Raw Material Supply
  • Pre braze processing including cleaning and machining
  • Brazing per AWS C3.7
  • Heat treating as required
  • Post braze machining
  • Acceptance testing (In house pressure and helium mass spec)
  • Dimensional inspection
  • Typical Mil specification chemical coatings
  • Assembly operations (Helicoils, PEM)





Capabilities  · Applications & Markets

Capabilities

Materials of Construction

# Inconel
Aluminum

Copper

Stainless Steel

Heat Transfer Capacity (Typical)

Designed to meet customer requirement

Typical Unit Size Range

Heights from 0.5 in. (12.7mm) to 2.5 in. (63.5mm)
Lengths from 1 in. (25mm) to 60 in. (152cm)

Single or multiple layers of fin can be utilized

Widths from 1 in. (25mm) to 48 in. (122cm)

Configuration

Brazed construction
Heat transfer fin with 4 to 40 fins per inch

Round Crest, Flat Crest, Lanced and Offset, Wavy or Ruffled

Part Quantities

Our efficient processes allow us to provide cost effective solutions for a single prototype or unit to production quantities in the thousands.

Lead Times

Design and manufacturing of simple designs from stock material can be completed in as little as 4 weeks, with more complex designs typically completed in industry leading timeframes

Acceptable "Drawing and Documentation" formats

We work with all common industry formats

Testing Available

Environmental
Pressure Drop

Shock

Thermal Performance

Vibration

QC Process & Certifications

QC Certifications:
AS 9100
ISO 9001
FAA Authorized Manufacturing Facility
Customer Certifications:
General Dynamics Land Systems
L3 Propulsion Systems
DCMA
Honeywell
Boeing
Hamilton Sundstrand


Applications & Markets

Markets Served

Aerospace
Defense

Electronics and Telecommunications

Fuel Cell and Power Generation

Industrial

Applications

Alternative Power Generation Systems
Electronics Cooling (Defense, Aerospace, Commercial & Industrial)

Fuel Cell Cooling

Laser Systems

Medical Systems

Representative Customers Served

Including, but NOT limited to:
Ametek

BAE Systems

Boeing

Cobham

EADS

Embraer

General Dynamics

Hawker Beechcraft

Lockheed Martin

Meggitt

Microtecnica

Northrop Grumman

Raytheon

Thales Group


 MORE IMAGES 

·  Telecom Heat Sink 2

·  Aerospace Heat Sink

·  Military Electronics Heat Sink


 DOWNLOADS 

ISO 9001 & AS9100-B Certification
(PDF, 378KB)

Printable Design Specification Data Sheet - Heat Sink

Design Specification Email Form - Heat Sink